An integrated software solution helping companies modernize their factories and optimize shop floor processes from dispensing raw materials to finished end products.
We provide a validated, robust software program that interfaces with industry standard electronic weighing equipment, PLC systems, barcode scanners and printers to control and simplify all aspects of the manufacturing process.
Reduce your costs, eliminate human error, speed up production times and ensure total quality.
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User-friendly, modular weighing software to suit your needs
Industries using our software
Our system is scalable from a small setup through to large multinationals with 100s of customers managing multiple concurrent orders containing complex bill of materials. It is developed to meet the needs and challenges of these industries:
- Contract Manufacturers
- Infant formula
- Animal health
The all-in-one software tool that streamlines your operations
Speed up production
By automated controls, less manual work.
Our software interfaces with industry standard electronic weighing equipment, PLC equipment, barcode laser scanners, thermal barcode printers and report printers so that processes are efficient and streamlined.
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The pharmaceutical industry is constantly evolving and we understand the need to keep costs down with the pressures that the industry faces. Implementing our software can significantly lower your overhead and production costs by:
- Reducing wastage and batch reworks due to human or material error
- Reducing batch paperwork and the associated cost of its storage
- Reducing labor by removing the need for a second verifier
- Reducing labor workload and stress
- Promoting right-first-time production
- Faster and more efficient production times
Connect seamlessly to other control systems.
Our software can be run as a standalone application or run using master data from your ERP. Our interface module gives you the power to connect to any manufacturing software system or PLC controller where there is an interface available.
We are continually working with vendors to connect their systems to Wayahead in order to streamline their manufacturing processes. These include (but are not limited to) ERPs, LIMs, PLCs, RFID, test equipment, electronic scales, barcode printers and scanners.
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“3WS saves hours in the manufacturing process by interfacing with mixers and tanks for automated dispensing of bulk liquids. Wayahead support for change requests, such as adding “Hazard Diamonds” to dispensing labels is quick and efficient.”
“3WS is a comprehensive dispensing system that meets our production needs. The use of interfaces, dispensing functions and management are quite straightforward and well designed. 3WS provides useful interface programs to exchange data with our ERP system.”
“With the help of 3WS, only one operator is required during dispensing. This has saved the company a huge amount of money in labor.”
“3WS has been very stable and it has never shut down since 2003. We use the system around the clock, 24 hours per day, 7 days a week.”
“The system was installed in a professional manner, with minimal disruption to production. A smooth project, including validation.”
“Wayahead has provided on-going excellent support for the system since it was deployed. They always listen to our needs and endeavour to find better solutions for us. The system customization for our site has been very successful so far.”
Make No Mistake
Secure software to regulatory levels
Every Wayahead site is validated using industry standard IQ, OQ PQ validation protocols.
With over 1200+ validation test scripts available, Wayahead can validate your installation or you can use our resources to perform your own validation.
Our software is developed to meet strict requirements of manufacturing industry regulatory groups such as FDA, GMP, TGA, Medsafe, CFDA etc.
We are regularly audited by existing and future manufacturing sites. Quality and compliance is critical to our operation, with all development and installation processes, plus support issues, clearly recorded and managed.
- 3WS VMP – Validation Master Plan
- FRS – Functional Requirements Specification
- URS – User Requirement Specification
- 3WS IQ – Installation Qualification
- 3WS OQ – Operational Qualification
- 3WS PQ – Performance Qualification
With a strong history of innovation, collaboration and continual development, Wayahead System’s software is here to help.
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Materials & Lots
Take control of your inventory and stock
Dispensing & Weighing
Accelerate production with reduced labor force
Ensure quality control and prevent batch losses
Manage Issues and Returns efficiently
Improve productivity with automated controls
Guide users through all steps of the production orders
Enhance insight of shop floor and manufacturing activities
Enforce regulatory compliance and traceability requirements