Make manufacturing easy

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An integrated software solution helping companies modernize their factories and optimize shop floor processes from dispensing raw materials to finished end products.

We provide a validated, robust software program that interfaces with industry standard electronic weighing equipment, PLC systems, barcode scanners and printers to control and simplify all aspects of the manufacturing process.

Reduce your costs, eliminate human error, speed up production times and ensure total quality.

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Some of our customers

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Logo_Kalbe
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Logo_Baxter
Logo_Bluegum
Logo_Nestle
Logo_Jurlique
Logo_Pharmacare
Logo_Wyeth
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Logo_BMS
Logo_Tatura
Logo_Catalent
Logo_Vitaco
Logo_Unilab
Logo_Alpha
Logo_Bodco
Logo_Colgate
Logo_Fonterra
Logo_Lipa
Logo_Mylan
Logo_Alaron

User-friendly, modular weighing software to suit your needs

Industries using our software

Our system is scalable from a small setup through to large multinationals with 100s of customers managing multiple concurrent orders containing complex bill of materials. It is developed to meet the needs and challenges of these industries:

  • Pharmaceutical
  • Contract Manufacturers
  • Nutritional
  • Infant formula
  • Healthcare
  • Animal health
  • Therapeutics
  • Generics
  • Food
  • Cosmetics

What you make

The all-in-one software tool that streamlines your operations

Speed up production

By automated controls, less manual work.

Our software interfaces with industry standard electronic weighing equipment, PLC equipment, barcode laser scanners, thermal barcode printers and report printers so that processes are efficient and streamlined.

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Reduce Costs

The pharmaceutical industry is constantly evolving and we understand the need to keep costs down with the pressures that the industry faces. Implementing our software can significantly lower your overhead and production costs by:

  • Reducing wastage and batch reworks due to human or material error
  • Reducing batch paperwork and the associated cost of its storage
  • Reducing labor by removing the need for a second verifier
  • Reducing labor workload and stress
  • Promoting right-first-time production
  • Faster and more efficient production times

Interfaces

Connect seamlessly to other control systems.

Our software can be run as a standalone application or run using master data from your ERP. Our interface module gives you the power to connect to any manufacturing software system or PLC controller where there is an interface available.

We are continually working with vendors to connect their systems to Wayahead in order to streamline their manufacturing processes. These include (but are not limited to) ERPs, LIMs, PLCs, RFID, test equipment, electronic scales, barcode printers and scanners.

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Learn how our customers use 3WS to

Automate production

Reduce costs

Take the pain out of production

Reduce paperwork

Become a smart factory

Be ready for audits

View our customer case studies

Testimonials

“3WS saves hours in the manufacturing process by interfacing with mixers and tanks for automated dispensing of bulk liquids. Wayahead support for change requests, such as adding “Hazard Diamonds” to dispensing labels is quick and efficient.”

Applications Specialist

“3WS is a comprehensive dispensing system that meets our production needs. The use of interfaces, dispensing functions and management are quite straightforward and well designed. 3WS provides useful interface programs to exchange data with our ERP system.”

Validation Officer

“With the help of 3WS, only one operator is required during dispensing. This has saved the company a huge amount of money in labor.”

Production Manager

3WS has been very stable and it has never shut down since 2003. We use the system around the clock, 24 hours per day, 7 days a week.”

Production Manager

“The system was installed in a professional manner, with minimal disruption to production. A smooth project, including validation.”

IT Manager

“Wayahead has provided on-going excellent support for the system since it was deployed. They always listen to our needs and endeavour to find better solutions for us. The system customization for our site has been very successful so far.”

CI Manager

Make No Mistake

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Ensure Quality

Secure software to regulatory levels

Every Wayahead site is validated using industry standard IQ, OQ PQ validation protocols.

With over 1200+ validation test scripts available, Wayahead can validate your installation or you can use our resources to perform your own validation.

Our software is developed to meet strict requirements of manufacturing industry regulatory groups such as FDA, GMP, TGA, Medsafe, CFDA etc.

We are regularly audited by existing and future manufacturing sites. Quality and compliance is critical to our operation, with all development and installation processes, plus support issues, clearly recorded and managed.

QA
  • 3WS VMP – Validation Master Plan
  • FRS – Functional Requirements Specification
  • URS – User Requirement Specification
  • 3WS IQ – Installation Qualification
  • 3WS OQ – Operational Qualification
  • 3WS PQ – Performance Qualification
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Features

Materials & Lots

Take control of your inventory  and stock

Dispensing & Weighing

Accelerate production with reduced labor force

Manufacturing

Ensure quality control and prevent batch losses

Packaging

Manage Issues and Returns efficiently

Automation

Improve productivity with automated controls

MES

Guide users through all steps of the production orders

Dashboards

Enhance insight of shop floor and manufacturing activities

Quality Control

Enforce regulatory compliance and traceability requirements

With a strong history of innovation, collaboration and continual development, Wayahead System’s software is here to help.

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